The first side skin was glued and dried overnight. Today was cutting day. First attempt was with a jigsaw. That made some ragged cuts. Second try was with a router. Much better results. Starting to cut out the door. First door cut out. Wiping down the door getting ready to glue the skin on. Both sides and both doors have been skinned and cut out. Next will be fitting the windows and then work on the frame.
Today I finished up welding the stub axle mounting plates on the A-frame rear cross tube. We used a level and measured the front and rear of the wheels to make sure we didn't have a crazy toe in toe out number. Satisfied with our repeated measurments I clamped everything in place and tack welded. Then we removed the axle stubs and flipped the while thing over and relocated to the driveway to finish welding. Not my best looking welds ever but I'm confident it'll hold.
Being that I am a madman with my brad nailer, there seems to be lots of little nail holes to fill. I subscibe to the theory of: "if you cant nail it good, nail it a lot". Kim rose to the occasion diligently and with bare fingers, applied wood filler to all the little divots on all the cabinets. When it was all dry she hand sanded everything nice and smooth. The next step is another coat of stain on all the inside cabinets. The galley cabinets will not get stained just epoxy. Nick introduced me to the wonder of pocket screws when we were building cabinets in his bathroom. These are great for making face frames as it allows you to screw into side grain rather the end grain which is a weak joint. The down side is they leave ugly beveled holes on the back of the board. Normally this isnt an issue but since our cabinets will be accessible from the galley and from inside you will see the holes. Kim glued dozens of these little wooden plugs in place and later sanded them smooth. ...
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